I’m setting production management for a client. There are times when there are damages in production (say there was a work order for 200 items), and at the end of the process they are able to produce 195, with 5 damages (raw materials are consumed in this process). They need to request material for 5 more items to ensure they produce the required qty. However, you cant do a material transfer again on the same work order. We can’t use scrap because we aren’t able to foresee damaged quantities. Some time, there are no damages coming out of the process, at times it’s 1 or 2 items and other times 10-20.
At the end we want to then move the 5 damaged products to a damages warehouse and 200 to finished goods.
System doesn’t allow “overproduction” and we aren’t able to request additional raw materials. I’m trying to avoid creating another WO, more so some are manufacture to order.